Aluminum Chloride 20% vs Buna-N Compatibility
Verified chemical resistance rating (Safe for Continuous Industrial Service), thermal boundary limits (Ambient to elevated operating temperatures within standard material limits), and material specification guide for Buna-N exposed to Aluminum Chloride 20% in Inorganic Salt / Brine / Ionic Solution service.
Aluminum Chloride 20% vs Buna-N: A-Excellent
Exposing Buna-N to Aluminum Chloride 20% (Formula: AlCl3 (20% aq.), CAS: 7446-70-0) carries an official rating of A-Excellent (Safe for Continuous Industrial Service). Maximum recommended thermal operating limit: Ambient to elevated operating temperatures within standard material limits. Best Grade A alternative materials for continuous or high-temperature service: Polypropylene, Viton, PTFE, EPDM.
Technical Specifications and Operating Parameters
| Chemical Medium | Aluminum Chloride 20% |
|---|---|
| Chemical Formula | AlCl3 (20% aq.) |
| CAS Registry Number | 7446-70-0 |
| Chemical Functional Class | Inorganic Salt / Brine / Ionic Solution |
| Wetted Material | Buna-N |
| Official Resistance Rating | A-Excellent (Grade A) |
| Engineering Service Verdict | Safe for Continuous Industrial Service |
| Max Temp and Concentration Limit | Ambient to elevated operating temperatures within standard material limits |
| Best Grade A Alternatives | Polypropylene, Viton, PTFE, EPDM |
| Backtest and Audit Verification | Verified against Cole-Parmer, ISM, Graco & CP Lab Safety industrial chemical resistance charts. |
Aluminum Chloride 20% Cross-Material Comparison Matrix (9 Materials)
Direct benchmark ratings across all 9 reference industrial materials for Aluminum Chloride 20%:
| Material Name | Compatibility Rating | Service Verdict | Temperature Limit | Datasheet |
|---|---|---|---|---|
| Buna-N | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| EPDM | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| HDPE | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Polypropylene | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| PTFE | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| PVC | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| PVDF | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Stainless Steel | D-Severe Effect | Incompatible — Immediate Failure Risk | Not recommended at any temperature or concentration | Report |
| Viton | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
Chemical and Material Interaction Analysis
Engineering Compatibility Verdict
Aluminum Chloride 20% vs Buna-N: A – Excellent (Fully Compatible)
Summary Verdict: Buna-N (Nitrile / NBR Elastomer) is rated A-Excellent (Safe for Continuous Industrial Service) when exposed to Aluminum Chloride 20% (Formula: AlCl3 (20% aq.), CAS: 7446-70-0). Approved for continuous fluid handling, bulk storage, valves, and sealing assemblies.
Quick Engineering Specifications
| Chemical Media | Aluminum Chloride 20% |
|---|---|
| Chemical Formula | AlCl3 (20% aq.) |
| CAS Registry Number | 7446-70-0 |
| Chemical Classification | Inorganic Salt / Brine / Ionic Solution |
| Wetted Material | Buna-N (Nitrile / NBR Elastomer) (Acrylonitrile-Butadiene Copolymer Elastomer) |
| Official Resistance Rating | A – Excellent (Fully Compatible) (Grade A) |
| Recommended Temperature Window | Ambient to elevated operating temperatures within standard material limits (Material limit: -40°F to 250°F (-40°C to 121°C)) |
| Top Grade-A Alternatives | Polypropylene, Viton, PTFE, EPDM |
| Data Verification Status | Verified against Cole-Parmer, ISM, Graco & CP Lab Safety industrial chemical resistance charts. |
Chemical & Material Interaction Analysis
Aluminum Chloride 20% is classified as an inorganic salt / brine / ionic solution (electrolytic corrosion risk in metals, especially chlorides/halides, while thermoplastics remain largely inert). Used in water treatment, chemical dosing, brine handling, and industrial process streams. When selecting wetted components for Buna-N, engineers must account for both concentration-dependent chemical attack and thermal stress:
- Reaction & Failure Mechanism: Chemically inert interface with no measurable corrosion, polymer chain scission, or elastomeric swell under standard operating conditions.
- Material Profile (Buna-N): Workhorse elastomer for petroleum-based hydraulic oils, motor oils, diesel, gasoline, aliphatic hydrocarbons (hexane, heptane), water, and salt brines. However, poor resistance to ozone/weathering and rapidly destroyed by ketones, esters, chlorinated hydrocarbons, aromatic solvents, and strong oxidizing acids.
- Application Scope: Common wetted components include hydraulic O-rings, fuel transfer hoses, rotary shaft seals, oil gaskets, and general-purpose industrial pump elastomers.
Cross-Material Compatibility Comparison for Aluminum Chloride 20%
To help you select the longest-lasting piping, valve lining, or O-ring seal for Aluminum Chloride 20%, the table below compares Buna-N against 8 other common industrial engineering materials:
| Wetted Material | Compatibility Rating | Service Recommendation | Material Temp Range |
|---|---|---|---|
| Polypropylene (PP Homopolymer & Copolymer) | A-Excellent | Safe for Continuous Industrial Service | 32°F to 180°F (0°C to 82°C) |
| 316 / 304 Austenitic Stainless Steel | D-Severe Effect | Incompatible — Immediate Failure Risk | -325°F to 800°F (-198°C to 426°C) |
| Viton® (FKM Fluoroelastomer) | A-Excellent | Safe for Continuous Industrial Service | -15°F to 400°F (-26°C to 204°C) |
| PTFE (Teflon® / Polytetrafluoroethylene) | A-Excellent | Safe for Continuous Industrial Service | -328°F to 500°F (-200°C to 260°C) |
| EPDM (Ethylene Propylene Diene Monomer) | A-Excellent | Safe for Continuous Industrial Service | -60°F to 300°F (-51°C to 149°C) |
| PVC Type I (Unplasticized Polyvinyl Chloride / uPVC) | A-Excellent | Safe for Continuous Industrial Service | 32°F to 140°F (0°C to 60°C) |
| PVDF (Kynar® / Polyvinylidene Fluoride) | A-Excellent | Safe for Continuous Industrial Service | -40°F to 280°F (-40°C to 138°C) |
| Buna-N (Nitrile / NBR Elastomer) (Current Page) | A-Excellent | Safe for Continuous Industrial Service | -40°F to 250°F (-40°C to 121°C) |
| HDPE (High-Density Polyethylene) | A-Excellent | Safe for Continuous Industrial Service | -60°F to 140°F (-51°C to 60°C) |
Frequently Asked Questions (FAQ)
Is Buna-N compatible with Aluminum Chloride 20%?
Buna-N is rated A-Excellent (Safe for Continuous Industrial Service) with Aluminum Chloride 20% (Formula: AlCl3 (20% aq.), CAS: 7446-70-0). Chemically inert interface with no measurable corrosion, polymer chain scission, or elastomeric swell under standard operating conditions. Approved for continuous fluid handling, bulk storage, valves, and sealing assemblies.
What is the best alternative material for handling Aluminum Chloride 20%?
If Buna-N does not meet your temperature or pressure requirements for Aluminum Chloride 20%, the highest-rated Grade A alternatives are Polypropylene, Viton, PTFE, EPDM. Always verify O-ring elastomers and metallic fasteners separately before full-scale deployment.
Technical Engineering FAQs: Aluminum Chloride 20% vs Buna-N
Click any question below for chemical failure-mode specifics, thermal derating limits, and material selection rules: