Backtested Material Engineering Datasheet
Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) vs HDPE Compatibility
Verified chemical resistance rating (Acceptable with Operating Controls), thermal boundary limits (Ambient service (72°F / 22°C) preferred; monitor wear in continuous service), and material specification guide for HDPE exposed to Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) in Aliphatic Hydrocarbon / Fuel / Industrial Oil service.
Official Resistance Rating
Grade B
B-Good
Acceptable with Operating Controls
HDPE
B-Good
Engineering Verdict — Acceptable with Operating Controls
B-Good
Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) vs HDPE: B-Good
Exposing HDPE to Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) (Formula: C9–C30 Petroleum Fuel Oil Distillate, CAS: 68476-30-2) carries an official rating of B-Good (Acceptable with Operating Controls). Maximum recommended thermal operating limit: Ambient service (72°F / 22°C) preferred; monitor wear in continuous service. Best Grade A alternative materials for continuous or high-temperature service: Stainless Steel, PTFE, PVDF, Buna-N.
Technical Specifications and Operating Parameters
| Chemical Medium | Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) |
|---|---|
| Chemical Formula | C9–C30 Petroleum Fuel Oil Distillate |
| CAS Registry Number | 68476-30-2 |
| Chemical Functional Class | Aliphatic Hydrocarbon / Fuel / Industrial Oil |
| Wetted Material | HDPE |
| Official Resistance Rating | B-Good (Grade B) |
| Engineering Service Verdict | Acceptable with Operating Controls |
| Max Temp and Concentration Limit | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service |
| Best Grade A Alternatives | Stainless Steel, PTFE, PVDF, Buna-N |
| Backtest and Audit Verification | Verified against Cole-Parmer, ISM, Graco & CP Lab Safety industrial chemical resistance charts. |
Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) Cross-Material Comparison Matrix (9 Materials)
Direct benchmark ratings across all 9 reference industrial materials for Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6):
Polypropylene
B-Good
316 Stainless Steel
A-Excellent
Viton (FKM)
B-Good
PTFE (Teflon)
A-Excellent
EPDM
D-Severe Effect
PVC Type I
B-Good
PVDF (Kynar)
A-Excellent
Buna-N (Nitrile)
A-Excellent
HDPE
B-Good
| Material Name | Compatibility Rating | Service Verdict | Temperature Limit | Datasheet |
|---|---|---|---|---|
| Buna-N | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| EPDM | D-Severe Effect | Incompatible — Immediate Failure Risk | Not recommended at any temperature or concentration | Report |
| HDPE | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| Polypropylene | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| PTFE | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| PVC | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| PVDF | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Stainless Steel | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Viton | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| Buna-N | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| EPDM | D-Severe Effect | Incompatible — Immediate Failure Risk | Not recommended at any temperature or concentration | Report |
| HDPE | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| Polypropylene | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| PTFE | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| PVC | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| PVDF | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Stainless Steel | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Viton | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| Buna-N | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| EPDM | D-Severe Effect | Incompatible — Immediate Failure Risk | Not recommended at any temperature or concentration | Report |
| HDPE | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| Polypropylene | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| PTFE | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| PVC | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| PVDF | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Stainless Steel | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Viton | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| Buna-N | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| EPDM | D-Severe Effect | Incompatible — Immediate Failure Risk | Not recommended at any temperature or concentration | Report |
| HDPE | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| Polypropylene | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| PTFE | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| PVC | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| PVDF | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Stainless Steel | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Viton | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| Buna-N | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| EPDM | D-Severe Effect | Incompatible — Immediate Failure Risk | Not recommended at any temperature or concentration | Report |
| HDPE | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| Polypropylene | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| PTFE | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| PVC | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| PVDF | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Stainless Steel | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Viton | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| Buna-N | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| EPDM | D-Severe Effect | Incompatible — Immediate Failure Risk | Not recommended at any temperature or concentration | Report |
| HDPE | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| Polypropylene | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| PTFE | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| PVC | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
| PVDF | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Stainless Steel | A-Excellent | Safe for Continuous Industrial Service | Ambient to elevated operating temperatures within standard material limits | Report |
| Viton | B-Good | Acceptable with Operating Controls | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service | Report |
Chemical and Material Interaction Analysis
Engineering Compatibility Verdict
Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) vs HDPE: B – Good (Minor Effect / Conditional)
Summary Verdict: HDPE (High-Density Polyethylene) is rated B-Good (Acceptable with Operating Controls) when exposed to Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) (Formula: C9–C30 Petroleum Fuel Oil Distillate, CAS: 68476-30-2). Acceptable for low-pressure piping, static seals, and scheduled-maintenance components. Implement periodic visual and dimensional inspection.
Quick Engineering Specifications
| Chemical Media | Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) |
|---|---|
| Chemical Formula | C9–C30 Petroleum Fuel Oil Distillate |
| CAS Registry Number | 68476-30-2 |
| Chemical Classification | Aliphatic Hydrocarbon / Fuel / Industrial Oil |
| Wetted Material | HDPE (High-Density Polyethylene) (Linear Semi-Crystalline Polyolefin Thermoplastic) |
| Official Resistance Rating | B – Good (Minor Effect / Conditional) (Grade B) |
| Recommended Temperature Window | Ambient service (72°F / 22°C) preferred; monitor wear in continuous service (Material limit: -60°F to 140°F (-51°C to 60°C)) |
| Top Grade-A Alternatives | Stainless Steel, PTFE, PVDF, Buna-N |
| Data Verification Status | Verified against Cole-Parmer, ISM, Graco & CP Lab Safety industrial chemical resistance charts. |
Chemical & Material Interaction Analysis
Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) is classified as an aliphatic hydrocarbon / fuel / industrial oil (hydrocarbon permeation and softening in non-oil-resistant polymers and EPDM rubbers). Used in fuel transfer lines, hydraulic power units, lubrication systems, and petrochemical storage. When selecting wetted components for HDPE, engineers must account for both concentration-dependent chemical attack and thermal stress:
- Reaction & Failure Mechanism: Exhibits minor chemical interaction—such as slight discoloration, mild dimensional swell, or slow uniform surface etching—that does not immediately compromise structural integrity.
- Material Profile (HDPE): High impact strength (even at sub-zero temperatures) and excellent resistance to mineral acids, caustics, salt brines, and alcohols. However, lower upper temperature limit (140°F/60°C) than Polypropylene, with susceptibility to permeation and environmental stress cracking in aromatic/chlorinated hydrocarbons and strong oxidizers.
- Application Scope: Common wetted components include bulk chemical storage tanks, IBC totes, double-containment underground piping, and chemical drum liners.
Cross-Material Compatibility Comparison for Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6)
To help you select the longest-lasting piping, valve lining, or O-ring seal for Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6), the table below compares HDPE against 8 other common industrial engineering materials:
| Wetted Material | Compatibility Rating | Service Recommendation | Material Temp Range |
|---|---|---|---|
| Polypropylene (PP Homopolymer & Copolymer) | B-Good | Acceptable with Operating Controls | 32°F to 180°F (0°C to 82°C) |
| 316 / 304 Austenitic Stainless Steel | A-Excellent | Safe for Continuous Industrial Service | -325°F to 800°F (-198°C to 426°C) |
| Viton® (FKM Fluoroelastomer) | B-Good | Acceptable with Operating Controls | -15°F to 400°F (-26°C to 204°C) |
| PTFE (Teflon® / Polytetrafluoroethylene) | A-Excellent | Safe for Continuous Industrial Service | -328°F to 500°F (-200°C to 260°C) |
| EPDM (Ethylene Propylene Diene Monomer) | D-Severe Effect | Incompatible — Immediate Failure Risk | -60°F to 300°F (-51°C to 149°C) |
| PVC Type I (Unplasticized Polyvinyl Chloride / uPVC) | B-Good | Acceptable with Operating Controls | 32°F to 140°F (0°C to 60°C) |
| PVDF (Kynar® / Polyvinylidene Fluoride) | A-Excellent | Safe for Continuous Industrial Service | -40°F to 280°F (-40°C to 138°C) |
| Buna-N (Nitrile / NBR Elastomer) | A-Excellent | Safe for Continuous Industrial Service | -40°F to 250°F (-40°C to 121°C) |
| HDPE (High-Density Polyethylene) (Current Page) | B-Good | Acceptable with Operating Controls | -60°F to 140°F (-51°C to 60°C) |
Frequently Asked Questions (FAQ)
Is HDPE compatible with Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6)?
HDPE is rated B-Good (Acceptable with Operating Controls) with Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) (Formula: C9–C30 Petroleum Fuel Oil Distillate, CAS: 68476-30-2). Exhibits minor chemical interaction—such as slight discoloration, mild dimensional swell, or slow uniform surface etching—that does not immediately compromise structural integrity. Acceptable for low-pressure piping, static seals, and scheduled-maintenance components. Implement periodic visual and dimensional inspection.
What is the best alternative material for handling Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6)?
If HDPE does not meet your temperature or pressure requirements for Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6), the highest-rated Grade A alternatives are Stainless Steel, PTFE, PVDF, Buna-N. Always verify O-ring elastomers and metallic fasteners separately before full-scale deployment.
Technical Engineering FAQs: Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) vs HDPE
Click any question below for chemical failure-mode specifics, thermal derating limits, and material selection rules:
Can HDPE be specified for Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) process piping, valves, or gaskets?
HDPE is rated Grade B (B-Good) for Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) (Acceptable with Operating Controls). It is suitable for secondary transfer lines, static gaskets, and intermittent batch service up to Ambient service (72°F / 22°C) preferred; monitor wear in continuous service with routine inspection. For high-stress dynamic seals or higher temperatures, upgrade to Stainless Steel, PTFE, PVDF, Buna-N.
How do all 9 reference materials compare for Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) (CAS 68476-30-2)?
For Oils: Fuel Oil (1, 2, 3, 5A, 5B, 6) (C9–C30 Petroleum Fuel Oil Distillate, Aliphatic Hydrocarbon / Fuel / Industrial Oil), our cross-material compatibility matrix establishes the following ratings across all 9 engineering materials:
Polypropylene: B-Good |
316 Stainless Steel: A-Excellent |
PTFE (Teflon): A-Excellent |
PVDF (Kynar): A-Excellent |
PVC Type I: B-Good |
HDPE: B-Good |
Viton (FKM): B-Good |
EPDM: D-Severe Effect |
Buna-N (Nitrile): A-Excellent.